Industrial Process Automation is the system of automatically controlling different equipment in manufacturing processes through successive stages. These processes are achieved using Mechanical, Electrical, Electronics and Computer based devices like PCs/PLCs/DCS. Using these technologies, we can control any large process without human intervention, delivering high performance and accuracy. Although this may raise a concern that machines may replace humans in the long run, the reality is quite different. Increased use of automation results in requirement of qualified engineers / technicians with adequate training and sufficient knowledge in all aspects of Industrial Process Automation. Here, we will discuss more on the qualifications and skills required to become an Industrial Process Automation Expert.
Automation uses control systems such as computers or robots to monitor and handle processes and machines. The main motive of automation is to improve productivity and quality, while reducing errors and waste. Increased safety and added flexibility to the manufacturing process are other added benefits of automation. At the end, all these leads to increased safety, reliability, and profitability.
Benefits of using Automation
- Reduce operator effort
- Prevent products or materials from being damaged
- Prevent non-conforming product from dispatch to customer
- Increase efficiency
- Collect better and reliable data
Recent Trends in Process Automation
Adding Industrial Robots to Automation Industry
Presently, most of the Automobile, Medical, Production and Food Industries use robotic arms for the manufacturing, sorting and packaging. This shows that Robots are thus becoming major players in the current Industrial Processes. These robots are controlled by using advanced Automation technologies. In many other areas, humans and robots associate and work side by side to complete the assigned works.
IIoT (Industrial Internet of Things)
IIoT is the latest trend in technology worldwide. Similar to IoT, IIoT involves controlling and monitoring of different equipment in an industry from anywhere on the planet. The Forth Industrial Revolution i.e Industry 4.0 is slowing gaining popularity and being adopted across the various industrial sectors. We have already stepped into the future. Some of the technologies which are included in Industry 4.0 include Artificial Intelligence (AI), Robotics, 3D Printing, Industrial Internet of Things (IIoT), Big Data Analytics and Cloud Computing.
Why we need Skilled MANPOWER in Automation Industry?
Every Automation Industry requires manpower, that possess the following skills:
- Decision Making
- Understanding the Concept
- Analytical Skills
- Troubleshooting Skills
Automation increases efficiency of a machine or process in any industry. Essentially, an Automation Engineer or Technician should develop the complete skill-set with which he/she can perform various user requirements.
The Key success to an Automation Industry lies in some essential equipment like PLCs, DCS, SCADA, Control Panel, HMI, Motor, VFD, Robotics, Motion Control, Data Collection, MCC, Pneumatic and Hydraulic, Vision and Motion, Control Valves, Transmitters etc. Having a good knowledge of these components of Automation already makes you an Automation Engineer!!! It is worth mentioning that these are not taught in any colleges nor can it be self-taught effectively. Students have to rely on some reputed Institutions providing hands-on training by Professional Industrial Engineers in these fields.
As the Industrial Revolution increases, so does the need for qualified and quality Automation Engineers. Since companies are advancing and updating their technologies, the need for Automation Engineers with all the above qualities are also climbing. Other than that, those companies that develop these robotic and IIoT-based technologies also require manpower to develop and improve these concepts.
Industrial Process Automation Training by EduExpress
The Industrial Process Automation training provided through EduExpress by SMEClabs is of most Premium quality. Topics include PLC, PAC, DCS, SCADA, VFD, HMI, Industrial Standard Panel wiring, Motor Control Centre, Interfacing, Troubleshooting, Pneumatic and Field Instruments etc. These are some of the major topics covered in the program. Our training program sequence is arranged in such a way that students can understand and grasp them very easily. The course contents are designed in accordance with the industrial standards. The main objective of this course is to familiarize students to create programs by themselves. Then, they will be able to communicate with SCADA and HMI, after which troubleshooting of that program will be undertaken. It also enables them to perform all sorts of PLC-to-PLC communication, PLC to VFD communication, PLC-VFD-HMI communication etc. These are related to the programming and communications side.
Knowing just the above techniques does not qualify you as an industrial engineer. Knowledge of the hardware components for the purpose of assembling panels in accordance with the industrial standards is also mandatory for troubleshooting and rectification. But if you think that familiarizing these concepts will make you industry ready, you’re wrong. We have more for you. Our dedicated faculty will train you on different industrial projects so that you receive relevant experience. Additionally, we also provide you tips to crack interviews, tackle GDs, etc. and prepare you to become a complete Industrial Expert.